Custom flexible packaging

Spout Pouch Manufacturer in China

Custom spout pouches for liquids, purees, sauces, detergents, gels, refill packs, and child-friendly formats.

custom spout pouch packaging for liquid and refill products

Overview

Spout pouches are chosen when the pack needs controlled dispensing, lower shipping weight, and a flexible shape for refills or single-serve products. The spout diameter, cap type, pouch volume, seal strength, and laminate structure are the main technical decisions.

XIYONG PACK reviews spout pouch projects by product viscosity, filling temperature, pasteurization or retort requirement, shelf-life target, oxygen sensitivity, and drop-test risk. Buyers can send filling conditions and product volume so the factory can check whether PET/NY/PE, PET/AL/NY/PE, or another structure is more suitable.

Applications

Common uses

  • Fruit puree, baby food, jelly, sauces, and beverage concentrates
  • Detergent refills, cleaning liquids, and household care packs
  • Shampoo, lotion, gels, and cosmetic refill packaging
  • Sports nutrition gels and single-serve liquid supplements
  • Pet food puree and treat pouches
  • Industrial liquids where flexible refill packs reduce shipping volume

Material structure options

  • PET/NY/PE for puncture resistance and liquid pack strength
  • PET/VMPET/PE for light and moisture protection
  • PET/AL/NY/PE for high-barrier liquid or puree applications
  • Retort-compatible structures when heating conditions require it
  • PE-based refill structures where product chemistry allows

Technical specs

Typical thickness100-220 micron depending on volume and filling conditions
Volume range50 ml to 2 L common formats; custom volume by drawing
Spout diameter8.6 mm, 10 mm, 16 mm and project-specific options
Cap optionsStandard cap, tamper-evident cap, child-friendly options by project
Material structuresPET/NY/PE, PET/VMPET/PE, PET/AL/NY/PE, retort structures
SealingSpout insertion seal plus pouch side and bottom seal inspection
Testing focusLeakage, drop resistance, cap fit, heat seal strength, filling compatibility
MOQTypical MOQ starts from 20,000 pieces by spout type and size
Lead timeSampling often needs 7-12 days after drawing, spout, and material confirmation
PrintingCustom printed, clear window, matte or gloss finish by artwork

Features and finish options

Corner spout

Available by pouch format, material structure, and order specification.

Top spout

Available by pouch format, material structure, and order specification.

Tamper-evident cap

Available by pouch format, material structure, and order specification.

High-barrier film

Available by pouch format, material structure, and order specification.

Retort option

Available by pouch format, material structure, and order specification.

Rounded corner

Available by pouch format, material structure, and order specification.

Matte finish

Available by pouch format, material structure, and order specification.

Stand up base

Available by pouch format, material structure, and order specification.

Buyer decision guide

Liquid packaging should be selected by viscosity and filling temperature first. Thin liquids move differently from puree or gel. If the product is hot-filled, retorted, or chemically active, material compatibility must be checked before artwork approval. Spout selection should happen early because the tooling and sealing zone affect pouch drawings.

Before quoting, send size, product weight, material target, print colors, finish, closure, annual volume, and destination country. If the pack will run on automated filling equipment, add roll direction, sealing temperature, line speed, and sample requirements.

MOQ, lead time and pricing logic

MOQ depends on material structure, printing method, size, closure hardware, and whether the order uses existing material or custom laminate. Pricing is affected by film thickness, barrier layer, print coverage, pouch format, zipper or valve, packing method, and shipment volume. Samples can be reviewed before bulk production after specification confirmation.

  • Sample policy: plain or reference samples can be reviewed first; printed samples depend on artwork and printing route.
  • Lead time: sample and bulk schedules are confirmed after structure, size, quantity, artwork, and documents are checked.
  • Documents: material specification, food-contact files, SGS, RoHS, REACH, MSDS, COA or other available files can be requested by project.

Buyer questions

What information is needed before quotation?

Send product type, size, material target, quantity, printing requirement, destination country, and artwork or reference file if available.

Can XIYONG PACK make custom printed packaging?

Yes. Custom printing can be reviewed after artwork, color requirements, finish, and order quantity are confirmed.

Can I request samples before bulk production?

Yes. Sample options depend on pouch format, material structure, and whether printed proofing is required.

Which material structure should I choose?

Choose by product sensitivity, fill weight, shelf life, barrier target, sealing method, and sustainability requirement.

What documents can be requested?

Buyers can request available material specifications, COA, SGS, RoHS, REACH, MSDS, and food-contact files depending on the product structure.

Send size, material and quantity for factory review

Attach artwork or a reference drawing if available. The team will check MOQ, sample route, lead time, and quotation logic against your target packaging structure.

Request Sample or Factory Quotation

Send product type, size, material, quantity, printing requirement, destination country, and artwork file if available. The factory team will review MOQ, sample timing, lead time, and quotation details.

For faster review, include target material structure, pouch size, quantity, print colors, and destination country.